Bookbinding 2018-07-09T18:15:36+00:00

BOOKBINDING

BOOKBINDING MACHINERY AND EQUIPMENT

In this area the solutions of Iml machinery represent an updated answer to the changing world of book production: short and medium runs, book-on-demand, photobooks, book-of-one are the inspiring criteria: we offer a wide range of machines for the productions of soft and hard cover books, in particular with our new solutions RI 600, RI 1200 and TR 20.

For more details on bookbinding equipment download the file:  IML General Catalogue

BROCHURE

If you are interested, you can download the Brochure for the presentation of the bookbinding machines from the following link: Bookbinding Brochure

  • Automatic board cutting machine:
    DC 904
  • Manual casing-in machine:
    DA 500
  • Pressing and joint forming machine:
    DA 600
  • Hot melt gluing plotter:
    DA 700
  • Twin-head drill:
    TR 100
  • Automatic single clamp perfect binder and bookback gluer:
    RI 600
  • Automatic 4-clamp perfect binder and bookback gluer:
    RI 1200
  • Automatic three-knife trimmer:
    TR 20
  • Double effect pneumaticbook press:
    DA 20 X
  • Single clamp semiautomatic PUR perfect binder:
    BR 3 – PUR
  • Single clamp semiautomatic PUR perfect binder with cover feeder and creasing:
    BR 3/S – PUR

AUTOMATIC BOARD CUTTING MACHINE DC 904

Description

This automatic machine can be used to cut center strips and side boards for book cases. The operator sets the required width and feeds one board strip at time. Advancing according to preset measurements and cutting is done automatically. Particularly suitable for photobook cases and book-on-demand: by means of bar code reader (optional), the complete sizes of a case can be obtained in sequence.

Technical details

  • Used Material: Coated board, fiber board.
  • Cardboard thickness: 0,5 to 5 mm.
  • Capacity: up to 200 pieces/minute*.
  • Voltage: 220 Volt single phase.
  • Total power: 1,5 Kw.
  • Overall dimensions: L= 1120 mm; P= 1000 mm; H= 1350 mm.
  • Weight: Kg. 550.

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Download the PDF:  Catalogue Page IML DC 904

MANUAL CASING-IN MACHINE DA 500

Description

The machine makes the casing in of the book content inside the cover. The operator places the content on the machine blade and then he places the book cover on the top. The lateral gluing devised spread vinyl glue on each side of the book content and after that the book cover is placed on it to conclude the gluing process.

Technical details

  • Used Material: Coated board, fiber board.
  • Capacity: up to 6 pieces/minute*.
  • Voltage: 380 Volt 3 phase – 50 Hz.
  • Compressed air: 10 NL/cycle (6 bar).
  • Overall dimensions:
    L= 800 mm;
    P= 1000 mm;
    H= 1750 mm.
    Weight: Kg. 300

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Download the PDF:  Catalogue Page IML DA 500

PRESSING AND JOINT FORMING MACHINE DA 600

Description

This machine is designed for simultaneous pressing and joint forming of the book. The hydradraulic pressure is considerably high (up to 10 tons) and it can be adjusted by the operator with a pressure switch according to the requirement of the book to be processed.

Technical details

  • Pressure: Kg. 8000.
  • Voltage: 400 Volt 3 phase + N – 50 Hz.
  • Overall dimensions: L= 850 mm; P= 1400 mm; H= 1560 mm.
  • Weight: Kg. 700.

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Download the PDF:  Catalogue Page IML DA 600

HOT MELT GLUING PLOTTER DA 700

Description

The machine for putting one or more glue stripes on the book spine in various kinds of covering materials. The operation is made before the casing-in and before channel forming. It’s possible to set up the position, the length and the thickness of the stripes on the PLC connected to the machine.

Technical details

  • Voltage: 380 Volt 3 phase – 50 Hz;
  • Overall dimensions: L= 1570 mm; P= 1000 mm; H= 1300 mm;
  • Weight: Kg. 150.

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Download the PDF:  Catalogue Page IML DA 700

TWIN-HEAD DRILL TR 100

Description

This electro-pneumatic double head drill, can be adjusted in the distance between the holes, through a special hand wheel which activates the movement of one of the two heads. It is also possible to adjust the requested depth of the hole up to 50 mm, drill collets suitable for up to 12 mm diameter. Thanks to its special design the machine offers unique drilling solutions which would not be possible on traditional drilling machines.

Technical details

  • Hole depth: Da 0 a 50 mm;
  • Drilling speed: 900 tour/minute*;
  • Voltage: 400 Volt 3 phase + N – 50 Hz;
  • Dimensions:
    L= 1650 mm;
    P= 1000 mm;
    H= 1400 mm;
    Weight: Kg. 150.

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Download the PDF:  Catalogue Page IML TR 100

AUTOMATIC SINGLE CLAMP PERFECT BINDER AND BOOCKBACK GLUER RI 600

Description

Automatic single clamp perfect binder and book block preparation with optional endsheet feeders and lining station. The ideal solution for the finishing of digitally printed books. Can be connected to the printing, unwinding, sheeters and folding equipment as well as book sewing machines. After binding, books and book blocks can be fed in-line to the TR 20 three-knife trimmer. All size adjustments are motorized and triggered by barcode reader, thickness caliper and pre-set files. Spine gluing can be Hot Melt or with interchangeable PUR gluing station. Side gluing by hot-melt. Non-stop cover feeder with automatic setting of creasing rollers and optional feeder with creasing and foldiong for books with flaps. Capacity up to 400 books per hour.

Optional
  • END-PAPERS STATION;
  • LINING STATION;
  • PUR GLUE TANK;
  • FLAPS FOLDING FEEDER.

Technical details

  • Min book size: 150 mm x 100 mm;
  • Max book size: 380 mm x 320 mm;
  • Max mechanical speed: 400/hour;
  • Compressed air: 1800 Nl/min @ 6 bar;
  • Net weight perfect binder: 1800 kg;
  • with endpapers and liner: 3000 kg.

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Download the PDF:  Catalogue Page IML RI 600

AUTOMATIC 4-CLAMP PERFECT BINDER AND BOOKBACK GLUER RI 1200

Description

Automatic 4-clamp perfect binder and book block preparation with optional endsheet feeders and lining station. The ideal solution for the finishing of digitally printed books. Can be connected to the printing, unwinding, sheeters and folding equipment as well as book sewing machines. After binding, books and book blocks can be fed in-line to the TR 20 three-knife trimmer. All size adjustments are motorized and triggered by barcode reader, thickness caliper and pre-set files. Spine gluing can be Hot Melt or with interchangeable PUR gluing station. Side gluing by hot-melt. Non-stop cover feeder with automatic setting of creasing rollers and optional feeder with creasing and foldiong for books with flaps. Capacity up to 1200 books per hour.

Optional
  • END-PAPERS STATION;
  • LINING STATION;
  • PUR GLUE TANK;
  • FLAPS FOLDING FEEDER;

Technical details

  • Min book size: 150 mm x 100 mm x 3 mm;
  • Max book size: 380 mm x 320 mm x 60 mm;
  • Max mechanical speed: 1200/hour;
  • Compressed air: 1800 Nl/min @ 6 bar;
  • Net weight perfect binder: 2700 kg;
  • with endpapers and liner: 3500 kg.

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Download the PDF:  Catalogue Page IML RI 1200

AUTOMATIC THREE-KNIFE TRIMMER  TR 20

Description

The automatic three-knife trimmer mod. TR 20 has been designed for trimming of book blocks and perfect bound books in short runs and one-offs. Ideal for the installation with digital book production lines, book-on-demand and photo books. The main features of this machine are sturdy construction (weight 3000 kg), self adjustment for thickness variations on the fly, bar code reader and computer controlled servo motors for automatic change of trim size. Optional equipment includes the possibility of in-line trimming of books with flaps.

Optional
  • Attachments for in-line trimming of books with flaps.

Technical details

  • Min book size untrimmed: 160 mm x 110 mm;
  • Min book size trimmed: 150 mm x 100 mm;
  • Max book size untrimmed: 390 mm x 330 mm;
  • Max book size trimmed: 380 mm x 320 mm;
  • Max mechanical speed: 1200/hour;
  • Compressed air: 1800 Nl/min @ 6 bar;
  • Net weigth: 3000 kg.

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Download the PDF:  Catalogue Page IML TR 20

DOUBLE EFFECT PNEUMATICBOOK PRESS  DA 20 X

Description

The double effect book press DA 20 X is a pneumatic machine which can be used to press a pile of books once they have been cased-in. When the main platform moves upwards the operator can load second pile under the platform. In the downward movement after pressing, the second pile will be pressed and another pile will be loaded at the upper level a.s.o.

Technical details

  • Max pile height: 300 mm;
  • Max pressure: 2,5 Ton;
  • Compressed air: 1800 Nl/min a 6 bar;
  • Dimension: L= 1200 mm; P= 850 mm; H= 2000 mm;
  • Net weigth: 400 kg.

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Download the PDF:  Catalogue Page DA 20 X

SINGLE CLAMP SEMIAUTOMATIC PUR PERFECT BINDER  BR 3 – PUR

Description

This semiautomatic single clamp perfect binder is equipped with nozzle-type self-contained PUR gluing system for the spine and hot melt side gluing. Thickness measuring table with automatic adjustment of the clamp, the gluing stations and cover guiding table. The gear pump and self-contained 2kg glue tank ensures trouble free operations without the risk of air moisture spoiling the quality of PUR glue.
PUR will be fed by means of 2 kg candles complete with its own packaging, only the quantity to be used will be melted. Unique feature for this type of machine, a special option is available for the production of “OTABIND” books.

Technical details

  • Max. book size: 440 x 320 x 50 mm.
  • Min. book size.: 120 x 120 x 2 mm.
  • Max. cover size open: 690 x 440 mm.
  • Min. cover size open: 290 x 140 mm.
  • Compressed air: 10 Nl/ciclo 7 bar.
  • Voltage: 400 Volt 50Hz 3PH+N+PE/13° 6,5 kw.
  • Total power: 6,5 Kw.
  • Overall dimension: L= 2400 mm; P= 950 mm; H= 1450 mm.
  • Net weigth: Kg. 300.

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Download the PDF:  Catalogue Page IML BR 3 - PUR

SINGLE CLAMP SEMIAUTOMATIC PUR PERFECT BINDER WITH COVER FEEDER AND CREASING
BR 3/S – PUR

Description

Manual feeding of book blocks and automatic feeding of cover with up to 6 creasings for books with flats. Computer-controlled automatic size change. Book thickness measuring table with automatic size change for books-of-one. 2kg nozzle-type integrated PUR gluing tank. Side gluing by hot melt.

Technical details

  • Max. book size: 440 x 320 x 50 mm.
  • Min. book size.: 120 x 120 x 2 mm.
  • Max. cover size open: 690 x 440 mm.
  • Min. cover size open: 290 x 140 mm.
  • Compressed air: 10 Nl/ciclo 7 bar.
  • Voltage: 400 Volt 50Hz 3PH+N+PE/13° 6,5 kw.
  • Total power: 6,5 Kw.
  • Overall dimension: L= 1680 mm; P= 670 mm; H= 1400 mm.
  • Net weigth: Kg. 350.

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