Casemakers and gluing machines 2018-07-12T16:12:11+00:00

CASEMAKERS AND GLUING MACHINES

MACHINES FOR THE PRODUCTION OF BOOKCASES, FILE FOLDERS, RING BINDERS AND GLUING STATIONS

The IML solutions include a wide range of equipment from manual to fully automatic lines.

 

For more details on the machinery related to covering and gluing machines, download the catalog: IML General Catalogue

  • Turning-in manual machine:
    DA 300
  • Turning-in semiautomatic machine:
    DA 301
  • Nip-roller:
    400
  • Manual line for production of covers:
    DA 2001
  • Semiautomatic casemaker 2.0:
    DA 2002
  • Semiautomatic casemaker 2.0:
    DA 2002/S
  • Semi and fully automatic casemaker:
    DA 1007
  • Single head corner cutter:
    S 74/13
  • Double head corner cutter:
    S 74/23

VISCOSITY CONTROL UNIT DA 100

Description

This automatic system of checking of the hot glue with its automatic correction is based on the principle of a sphere. The time of the falling down of the sphere inside the glue reports about its viscosity. It is possible to choose the required viscosity and maintain it stable.

Technical details

  • Operation: Elettric/Pneumatic;
  • Voltage: 220 Volt. – 24 VDC;
  • Gluing: Animal;
  • Power total: 150 Watt;
  • Dimensions: L= 260 mm; P= 250 mm; H= 280 mm;
  • Weight: Kg. 20;

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Download the PDF:  Schema Macchina DA 100

EDGE GLUING MACHINE DA 130

Description

The machine applies a line of cold glue (PVA) with adjustable width and thickness on various materials. The operator needs only to sec the front register guide in accordance with the required width of the glue line and the size of material to be glued, and to adjust the scraper in order to obtain a thinner or thicker glue application. After that, he can feed the material to be glued through the machine to achieve the required edge gluing.

Technical details

  • Voltage: 400 Volt 3 phase – 50 Hz;

  • Total power: 0,25 Kw;

  • Overall dimensions: L= 1500 mm; P= 300 mm; H= 500 mm;

  • Weight: Kg. 25.

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Download the PDF: Catalogue Page DA 130

MANUAL GLUING MACHINE DA 175/1100

Description

This machine is a manual hot cold gluing unit for paper and others materials, between 80 and 500 grsm. Additional equipment available for feeding of thicker products up to 5 mm thickness. The machine is available in 3 version:

  • DA 175 F for use with cold glue only;
  • DA 175 C for use with hot and cold glue
  • DA 175 C + DA 100 as above including viscosity control unit  (Air intake , pipe Rilsan  Ø 12 mm, compressed air 300NL);

Technical details

  • DA 175: 1300 x 800 mm x H 1200 / Weight: 220 kg.

  • DA 1110: 1550 x 800 mm x H 1400 / Weight: 250 kg.

  • Voltage: 400 Volt 3 phase + N or 220 Volt single phase.

  • Width: 75 -110 cm.
  • Used material: paper, cloth, PVC and other.

  • Power requirements: kW cold 1/5 hot.

  • Glue: cold glues or  hot animal.

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TURNING-IN MANUAL MACHINE DA 300

Description

This clamp operated manual machine, is used for turning-in of various kinds of covers. Turning-in is made 1 side per stroke. The machine is suitable for any kind of hot animal glue or PVA.

Technical details

  • Width: 1100 mm;
  • Used Material: Paper, Cloth, PVC and others;
  • Cardboard thickness: mm 1÷4;
  • Capacity: 150 Cycle/ora;
  • Pression: max 6 Bar;
  • Dimensions 110: L= 1400 mm; P= 600 mm; H= 1100 mm;
  • Weight: Kg. 200.

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Download the PDF:  Catalogue Page IML DA 300

TURNING-IN SEMIAUTOMATIC MACHINE DA 301

Description

The machine is controlled by high-precision optical fiber, which does not require any size change. It has a double function: turning in and nip-roller. No maintenance is needed for the turning-in system.

Technical details

  • Cardboard thickness: 1 to 4 mm;
  • Capacity: Up to 350 pieces/hour;
  • Voltage: 400 Volt 3 phase + N – 50 Hz;
  • Total power: 1 Kw;
  • Compressed air: 15 NL / cycle (6 bar);
  • Dimensions: L= 1200 mm; P= 600 mm; H= 1200 mm;
  • Weight: Kg. 220.

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Download the PDF:  Catalogue Page IML DA 301

NIP-ROLLER DA 400

Description

Nip-roller with double adjustment for the thickness and pressing force. Silicon coated rollers for easy cleaning. It is possible, on demand, to equip the machine with automatic speed adjustment.

Technical details

  • Voltage: 400 Volt 3 phase + N – 50 Hz;
  • Width: 85 ÷ 120 cm;
  • Cardboard thickness: 0 – 10 mm;
  • Power: 0,5 kw;
  • Dimension 85 = L. 1050 / Large. 450 / Alt. 1160 / weight 250 Kg;
  • Dimension  120= Lung. 1500 / Large. 450/ Alt. 1160 / weight 320 Kg.

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Download the PDF:  Catalogue Page IML DA 400

GLUING MACHINE WITH VACUUM BELT DA 850

Description

The machine is composed of gluing station for cold or hot glue, and is equipped with viscosity control to keep the glue density constant. On demand the machine is supplied with positioning device to make the positioning of the cardboard on the glued paper easier.

Technical details

  • Used material: Coated board.
  • Paper thickness: 80 to 500 gr./m2 mm.
  • Capacity: Up to 30 pieces/minute.
  • Voltage: 400 Volt 3 phase + N – 50 Hz.
  • Total power: 6 Kw.
  • Compressed air: 20 NL / cycle (6 bar)

Dimension DA 850: L 1400 x P 2300 (C/tappeto da 1,5 mt.) H = 1600 W= 750 Kg.
Dimension DA 1100: L 1650 x P 2500 (C/tappeto da 1,5 mt.) H = 1600 W= 900 Kg.

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Download the PDF:  Catalogue Page IML DA 850

VACUUM TABLE DA 2000

Description

This vacuum table can be connected to any gluing or nip-rolling machine for the production of covers with paper or other materials. The machine can work with hot or cold glue, it is possible to process one single piece or more components to be covered. In this version in makes 2 sides on each cycle, is operated by foot pedal.

Technical details

  • Voltage: 400 Volt 3 phase + N – 50 Hz.
  • Speed: 250 Cycle/hour.
  • Width: 50 x 75 ÷ 50 x 110 ÷ 70 x 110.
  • Used Material: Paper, Cloth, PVC and others.
  • Cardboard thickness: max mm 1÷4.
  • Gluing: Cold glues and Hot animal.
  • Power: 1,5 Kw.
  • Dimensions DA 2001 50 x 70:
    L = 1200 mm;
    P = 1100 mm;
    H = 1200 mm.
    Weight: Kg. 380.
  • Dimensions DA 2001 70 x 110:
    L = 1550 mm;
    P = 1330 mm;
    H = 1200 mm.
    Weight: Kg. 450.

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Download the PDF:  Catalogue Page IML DA 2000

MANUAL LINE FOR PRODUCTION OF COVERS DA 2001

Description

Arriving from the well known DA 1000 of which several units have been installed worldwide, this multi-functional gluing and case making machine
can produce folders, book cases and paper-over board products in short and medium quantities. The machine consists of guing unit for hot and cold glue (DA175) with automatic viscosity control (DA100) vacuum table (DA2000) with guides for the precise positioning of the cardboard pieces on the glued material, folding and pressing rollers (DA300) for turning-in of one side at a time, calender (DA400). Corner cutter DA 74/13 SB. Board hopper with semi-automatic feeding and positioning device DA200 available on request. The machine can work at up to 150 cycles per hour with one operator.

Technical details

  • Max size open case: 700 mm x 1100 mm.
  • Min size open case: 140 mm x 120 mm.
  • Mech. Speed man/auto: 6/8 minuti.
  • Power requirements=
    Compressed air: 1800 Nl/min @ 6 bar
  • Dims. Basic mach.:
    L= 3500 mm;
    P= 2700 mm;
    H= 1700 mm.
  • Net weight: Kg. 600.

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Download the PDF:  Catalogue Page IML DA 2001

SEMIAUTOMATIC CASEMAKER 2.0 DA 2002

Description

Arriving from the well known DA 1001 of which several units have been installed worldwide, this multi-functional gluing and case making machine can produce folders, book cases and paper-over board products in short and medium quantities. The machine consists of guing unit for hot and cold glue (DA175) with automatic viscosity control (DA100) vacuum table (DA2000) with guides for the precise positioning of the cardboard pieces on the glued material, folding and pressing rollers (DA301) for simultaneous turning-in of 2 sides at a time. Corner cutter S 74/13. The machine can produce up to 300 cases per minute with one operator.

Technical details

  • Mech. Speed man/auto: 4 min (*);
  • Voltage: 400 Volt 3 phase + N – 50 Hz;
  • Power requirements: 5,5 Kw;
  • Compressed air: 300 Nl/min a 6 bar;
  • Dims. Basic mach.: 2400 x 1300 x h 1300 mm;
  • Net weight of machine: kg 600.

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Download the PDF:  Catalogue Page IML DA 2002

MODULAR SEMI_AUTOMATIC CASEMAKER WITH BOARD FEEDER DA 2002/S

Description

Arriving from the well known DA 1001 of which several units have been installed worldwide, this multi-functional gluing and case making machine can produce folders, book cases and paper-over board products in short and medium quantities. The machine consists of guing unit for hot and cold glue (DA175) with automatic viscosity control (DA100) vacuum table (DA2000) with guides for the precise positioning of the cardboard pieces on the glued material, folding and pressing rollers (DA301) for simultaneous turning-in of 2 sides at a time. Corner cutter S 74/13. The machine can produce up to 300 cases per minute with one operator.

Technical details

  • Mech. Speed man/auto: 6/8 min (*).
  • Voltage: 400 Volt 3 phase + N – 50 Hz.
  • Power requirements: 5,5 Kw.
  • Compressed air: 300 Nl/min a 6 bar.
  • DA 2002 with board feeder (optional).
  • Dims. Basic mach: 3500 x 2700 x h 1700 mm.
  • Net weight: 600 kg.

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Download the PDF:  Catalogue Page IML DA 2002-S

SEMIAUTOMATIC CASEMAKER 4.0 DA 2004

Description

The machine consist of gluing station, board feeding and first folding (2 sides) identical to the model DA 2002. In addition the product is transferred to the second station for alignment, corner tucking, 3rd and 4th folds and pressing. The machine is hinged with opening of the second station on wheels for easy and accurate cleaning after its use.

Technical details

  • Speed: 300 cycles/hour.
  • Min. size (one-piece): 120 x 140 mm – (three-piece): 262 x 140 mm.
  • Format max. cardboard: 500 x 1100 mm.
  • Paper thickness: from 100 up to 150g m²-.
  • Cardboard thickness: from 1,8 up to 4 mm.
  • Voltage: 400 Volt 3 phase + N – 50 Hz.
  • Power: 6 Kw.
  • Dimensions 50 x 110: L. 2550 x W. 2200 x H. 1200.
  • Weight: 550 Kg.

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Download the PDF:  Catalogue Page IML DA 2004

MODULAR LINE DA 1010

Description

Automatic modular casemaker for the production of folders can also be used for lining and gluing of 2 cardboard sheets together up to a maximun size of 1100 x 700 mm.

Technical details

  • Speed: 20 cycle./min. (*).
  • Material: Various.
  • Cardboard thickness: da 1,5 a 4 mm.
  • Voltage: 400 Volt 3 phase + N – 50 Hz.
  • Machine dimensions: L= 8500 mm; P= 4700 mm; H= 1800 mm.
  • Weight: Kg. 1800.

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Download the PDF:  Catalogue Page IML DA 1010

MODULAR CASEMAKER DA 1004

Description

The machine is designed for production of 3-piece covers or 1-piece cases. The machine works with hot and cold glue. Once the cardboard and cover material have been glued, the vacuum table moves the product forward to the turning in station for the turning-in of the first 2 sides. When the corners are folded, the machine makes the turning-in of the remaining 2 sides. The turning-in is made by two counterposed clamps, which assure a perfect finish on any kind of material. As last production step, the product passes to nip rolling station.

Technical details

  • Used material: Coated board.
  • Cardboard thickness: 1 to 4 mm.
  • Capacity: Up to 200 pieces/hour.
  • Voltage: 380 Volt – 50 Hz.
  • Total power: 6 Kw.
  • Compressed air: 50 NL / cycle (6 bar)
  • Dimensions:
    L= 2000 mm;
    P= 4000 mm;
    H= 1700 mm.
    Weight: Kg. 600

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Download the PDF:  Catalogue Page IML DA 1004

SEMI AND FULLY AUTOMATIC CASEMAKER DA 1007

Description

Similar in basic concept to the model DA 1004, this machine has reduced floor space requirements thanks to superposed edge folding stations. Modular construction allows a basic model with manual feeding of boards and cover material and the possibility to install the automatic feeders. Also available as ECO model with manual setting of the folding stations.

Technical details

  • Max. size open case: 673 x 1100;
  • Min. size open case: 140 x 140 mm;
  • Mech. Speed man/auto: 6/8 min;
  • Voltage: 400 Volt 3 phase + N – 50 Hz;
  • Power requirements: 10 kw;
  • Compressed air: 1800 Nl/min a 6 bar;
  • Dims. Basic mach.: 2600 x 2800 x h 1800 mm;
  • Net weight: 600 kg.

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Download the PDF:  Catalogue Page IML DA 1007

PNEUMATIC CORNER CUTTING MACHINE SINGLE HEAD CUTTER S 74/13

Description

The ideal cornering machine for the cutting at 45° of the cover material or to cut special shapes for round corners . Cutting unit with blade and counter blade. The cut of paper, laminated paper, canvas, buckrum, cardboard, etc is always perfect.

Technical details

  • Corner: On request.
  • Cardboard thickness: 0 to 35 mm.
  • Stroke: 50 mm.
  • Dimensions:
    L= 700 mm;
    P= 550 mm;
    H= 1250 mm.
    Weight: Kg. 100

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Download the PDF:  Catalogue Page IML S-74-13

PNEUMATIC CORNER CUTTING MACHINE DOUBLE HEAD WITH ADJUSTABLE DISTANCE S 74/23

Description

The ideal cornering machine for the cutting at 45° of the cover material or to cut special shapes for round corners. Cutting unit with blade and counterblade. The cut of paper, laminated paper, canvas, buckrum, cardboard, etc. is always perfect.

Technical details

  • Used Material: Paper, Cloth, Plastic lamined paper, etc.
  • Thickness: max 35 mm.
  • Mitre tooling: 0 ÷ 70.
  • Power: 1,1 Kw.
  • Overall Dimensions:
    L= 1200 mm;
    P= 900 mm;
    H= 1250 mm.
    Weight: Kg. 180

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Download the PDF:  Catalogue Page IML S-74-23